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Energy Sector

Energy Sector

SIPCAM OXON


Full Service Maintenance
Mezzana Bigli Plant (PV)
8.7 MW Cogeneration Power Plant

  • Vegetable/animal oil–fired cogeneration power plant
  • Engine: MAN 18V 32/40
  • Turboden ORC 500 kW for exhaust gas thermal energy recovery
  • Total electrical output: 8,700 kW
  • Operating hours: 41,650 h

GIUSEPPE CITTERIO S.P.A.


Ordinary and Extraordinary Maintenance
Cogeneration and SOA Processing Plant
Felino Plant (PR)

  • Animal oil–fired cogeneration power plant
  • No. 1 MAN 5L 28/32 engine
  • Heat recovery boiler for steam production
  • SOA processing plant
  • Fuel filtration and degumming (refining)

GRUPPO DIUSA


Maintenance at 56,000 operating hours – MAN 18V 28/32 engine
Maintenance at 88,000 operating hours – MAN 5L 28/32 engine

  • Piston replacement
  • Injection system overhaul
  • In-house manufacturing of mechanical parts no longer available on the market
  • Technical assistance and engine performance testing
  • Intervention completed in 14 working days

CONSORZIO LATTERIE

VIRGILIO S.P.A.


Ordinary and Extraordinary Maintenance
Animal oil–fired cogeneration power plant
Bagnolo San Vito Plant (MN)

  • No. 2 MAN 8L 27/38 engines
  • Exhaust gas heat recovery boilers for the production of 2 t/h of steam @ 7 bar
  • Total electrical output: 4,600 kW
  • Operating hours: 21,750 h
Glass Production Industry

Glass Production Industry

BORMIOLI ROCCO


Electrical and Automation Systems – Line 30–31
Fidenza Plant (PR)

  • Electrical and automation systems for: Feeder and Press Line 30; Feeder, H28 Forming Machine and OCMI Welding Machine – Line 31
  • Design and installation of 4 electrical panels with Allen-Bradley PLCs, brushless drives and state-of-the-art inverters
  • Complete on-machine electrical system with cable trays in stainless steel braided protective sheathing
  • Complete setup of push-button stations and control desks, including the design and fabrication of dedicated supports
  • Supply and installation of machine and operator safety systems interfaced with safety modules
  • Supply and installation of disconnect switch boxes for all asynchronous motors
  • Commissioning assistance

BORMIOLI PHARMA


Fuel Storage and Combustion System for BG2 and BG3 Furnaces
Heavy Fuel Oil (BTZ) – Bergantino Plant (RO)

  • Combustion system: design and construction of a new BTZ heavy fuel oil combustion system for BG2 and BG3 furnaces
  • Design and construction of BTZ fuel oil storage and distribution systems, including a 200 m³ storage tank
  • Hybrid temperature maintenance system (hot water and electric) via a 350 kW dual-fuel boiler and self-regulating semiconductor electric heat tracing
  • Detailed engineering of modular furnace combustion skids with fuel conditioning and safety systems
  • Filtration and metering: skids with heated self-cleaning filters and mass flow meters for fiscal and process applications
  • Detailed engineering, fabrication of prefabricated skids, on-site installation at the end user’s premises and commissioning of all systems

VETRERIE RIUNITE


Combustion System for Channel – Line 10
Colognola ai Colli Plant (VR)

  • Design, fabrication, on-site installation and commissioning of air/gas mixing units and natural gas pressure reduction skids according to the required pressure drop
  • Piping for connection to the manifolds
  • Sizing and supply of No. 2 combustion air fans
  • Supply and installation on the superstructure of linear actuators for controlled zone cooling
  • Design and construction of the electrical control and monitoring panel

VETROPACK ITALIA


Temporary Storage and Glycolated Water Analysis System
Boffalora Sopra Ticino Plant (MI)

  • Design, fabrication and installation of a 5,000-liter atmospheric storage tank in AISI 304 stainless steel
  • Installation of a glycol analyzer for continuous monitoring directly on the storage tank
  • Water pumping system for temporary storage and subsequent disposal based on continuous analysis results
  • Fabrication of a DN100 header and branches in AISI 304 stainless steel to connect the disposal systems (S1, S3 and Emergency Tank)
  • Implementation of an Endress+Hauser radar system for continuous tank level measurement, with on/off control for activation of the pumping and filling systems

VERALLIA ITALIA


Design and Construction of a Heat Recovery System from Tempering Lines for Cold-End Area Heating

  • Stainless steel ducting system for heat extraction from tempering lines
  • Heat exchanger sized for the recoverable thermal energy, installed inside an insulated galvanized steel plenum and finished with aluminum cladding
  • System designed to recover up to 3,675,045 kWh/year
  • Ducting with linear diffusers for heating of manned working areas in the cold-end section
  • Electrical system, process automation and safety integrated into the electrical panel with HMI supervision
  • Dedicated reporting for accounting of Energy Efficiency Certificates
Food Processing Industry

Food Processing Industry

GIOVANNI RANA


Air Handling Systems for Preparation and Packaging Areas
Moretta Plant (CN)

  • Design of interventions to pressurize the Packaging and Cartoning departments to +15 Pa
  • Design and implementation of upgrades to the air handling systems following an increase in internal heat loads in the Preparation areas
  • Complete replacement of safety and control valves and reconfiguration of the temperature control and automation system of the existing AHUs
  • Revamping of the ambient temperature and humidity control system based on the Rockwell platform

GIOVANNI RANA


CO₂ Extraction System – Flowpack Packaging
Moretta (CN) and Gaggiano (MI) Plants

  • Extraction ducting system in AISI 304 stainless steel, Ø150 mm, with hood installed on the packaging line
  • Implementation of TROX RN 160 automatic airflow regulators for individual branch flow rate control
  • Supply and mechanical and electrical installation of No. 2 centrifugal fans, 2,000 m³/h each, for exhaust to the outside of the building

VIS INDUSTRIE ALIMENTARI


Steam Extraction System for “Blancher” Machine
Laboratory Test Room Air Conditioning System

  • “Blancher” extraction system: design, supply and installation of a stainless steel ducting system to evacuate steam generated by the blancher machine
  • Construction of 4 connection points for different machine stations via flexible plastic ducts
  • Installation of a 2,000 m³/h exhaust fan for steam discharge, with provision for future upgrade to a second machine
  • Installation of a stainless steel duct for exhaust of steam outside the building
  • Laboratory air conditioning system:
  • Installation of an 18,000 BTU/h air conditioning unit
  • Installation of an outdoor air supply duct, complete with filter and automated pre-heating coil, integrated with the operation of the extraction hoods